News&Cases

Home - News&Cases - Cases

Customized 60Ton Low Voltage Rail Powered Electric Transfer Cart For Korean Factory

September 05, 2025

Project Name: Customized 60Ton Low Voltage Rail Powered Electric Transfer Cart For Korean Factory
Project Background:
A modular building manufacturing and construction company in South Korea specializes in the production and assembly of modular building units. Due to the large size and weight of the modules within the factory (a single module is approximately 3 meters wide, 7-8 meters long, and weighs approximately 60 tons), traditional lifting or forklift handling methods were inefficient and unsafe. The client sought a rail-mounted electric flat car to ensure smooth and safe transfer of modules between production lines. To address this, BEFANBY customized a 60-ton low-voltage rail-powered electric transfer cart to solve the handling challenge.

60t rail transfer cart,easy operated transfer trolleyscustomized electric transfer cart,railway powered trolley
Solution:
The client detailed their requirements via email and provided key inquiries: a recommended model suitable for the module specifications (3 x 8 meters, 60 tons), the availability of customized solutions for non-standard sizes, and information on operation, power supply type, battery maintenance cycle, and safety features. After receiving the customer's inquiry, the BEFANBY technical team immediately conducted an analysis meeting with the customer and developed a preliminary plan based on the customer's proposed operating environment and load characteristics:

Given the customer's existing track layout and the high frequency of handling, BEFANBY recommended a low-voltage rail-powered system, which offers greater continuous operation and lower maintenance costs than battery-powered solutions. To meet the 60-ton load and module size requirements, BEFANBY designed an 8×3-meter thickened frame structure with a high-strength rectangular tube welded platform to ensure smooth and deformation-free module handling. This electric transfer cart features dual wireless remote control and joystick control for flexible operation. Its adjustable speed and smooth start and stop make it suitable for transporting long modules. Most importantly, this 60-ton low-voltage rail-powered electric transfer cart is equipped with an audible and visual alarm system, speed limit protection, overload protection, and an emergency stop function, providing multi-layered safety measures to ensure the safety of both operators and equipment.

safety electric transport trolley,material handling electric cart60t heavy duty rail cart,workshop rail transport trolleys
Technical Parameters:
Model: KPD
Quantity: 1 unit
Load Capacity: 60 tons
Workbench Dimensions: 3000*8000*550mm
Operating Speed: 0-15m/min
Customization Available: Size/Color


Contact Us:
This case study fully demonstrates BEFANBY's expertise in the design and customization of heavy-duty rail-mounted electric flatcars. Through close customer communication and technical support, BEFANBY provides efficient, safe, and economical internal transportation solutions for the modular building industry. Welcome contact us for customized handling solutions.