12Ton Automated Hydraulic Lift RGV Rail Guided Electric Transfer Cart Case
Project Name: 12Ton Automated Hydraulic Lift RGV Rail Guided Electric Transfer Cart Case
Project Background:
In large-scale intelligent manufacturing workshops, there is a need to transport finished units and large components across different processing stages. With fixed assembly line rails and a requirement for height adjustment during loading and unloading, traditional manual forklift transport suffers from low efficiency and high error rates. Manual positioning often lacks precision, leading to safety risks such as equipment collisions and material damage. To establish a fully automated production line transport system, a manufacturer of complete equipment sets compared various options before selecting BEFANBY to customize a 12ton automated RGV (Rail Guided Vehicle). Through deep collaboration on functional customization, the project achieved unmanned, precision transport within the workshop.
Solution:
The client’s workshop features a standardized rail layout for continuous multi-stage operations. When consulting with BEFANBY’s sales and technical team, the client outlined several strict operational requirements. Addressing the four core needs—automation, lifting capability, battery endurance, and safety—BEFANBY engineers customized this 12-ton automated RGV transfer cart:
1. Rated for a 12-ton load, the RGV transports heavy workpieces smoothly without deformation or instability, even at full capacity;
2. Powered by a battery, it operates without the constraints of external trailing cables and includes an automatic charging function to enable uninterrupted, continuous operation;
3. It supports programmed control and precise fixed-point stopping, allowing for seamless automatic interfacing with the workshop's assembly line equipment;
4. To accommodate varying machine tool table heights during loading and unloading, the vehicle is equipped with a hydraulic lifting mechanism;
5. Safety is prioritized through the installation of anti-collision bumpers around the vehicle body, complemented by an intelligent sensor-based anti-collision system;
6. The design is highly customizable; dimensions, lifting stroke, and rail gauge can be adjusted to specific needs, and the system supports future modifications or upgrades as the production line evolves.
Technical Specifications:
Model: RGV
Quantity: 1 unit
Load Capacity: 12 tons
Platform Dimensions: 4200 × 2900 × 750 mm
Travel Speed: 0–15 m/min
Customization: Dimensions/Color
Customer Feedback:
The client's technical lead commented: "The BEFANBY team provided end-to-end support—from initial requirements discussions to equipment customization and commissioning. They accurately understood the specific needs of our automated production line. This custom RGV transfer cart perfectly solved the challenge of inter-process material transfer; featuring high automation and stable operation, it serves as a core component in our production line upgrade."
Contact Us:
This project—involving a 12ton hydraulic lifting RGV rail-guided electric transfer cart—demonstrates BEFANBY’s comprehensive one-stop customization capabilities. We provide dedicated, one-on-one service throughout the entire process: from site assessment and multiple rounds of technical consultation to bespoke structural and electrical control design, factory acceptance testing, on-site installation and commissioning, and post-sales training. Contact BEFANBY today to customize a material handling solution tailored to your needs!
