Highly Efficient And Customized 15Ton Trackless Electric Transfer Cart
Project Name: Highly Efficient And Customized 15Ton Trackless Electric Transfer Cart
Project Background:
A large mechanical parts manufacturing company faced challenges in transferring heavy workpieces across workstations within its workshop. Traditional transfer methods were inefficient, and the cost of laying tracked flatbed carts was high and incompatible with flexible production layout adjustments. Furthermore, the workshop floor required special protection, and there was a risk of collision and damage during workpiece transfer. The client urgently needed a trackless, high-load-bearing, safe transfer device suitable for the complex workshop conditions, ultimately choosing to collaborate with BEFANBY to customize a solution—a 15tons trackless electric transfer cart.
Solution:
BEFANBY's engineering team immediately engaged in multiple rounds of in-depth communication with the client, precisely breaking down the requirements and providing a customized solution from multiple dimensions, including the client's production process, workshop environment, characteristics of the workpieces to be transferred, and safety requirements:
1. Load Capacity and Power Adaptation Communication: The client clearly required the equipment to stably carry 15 tons of workpieces and to be free from track limitations, adapting to trackless movement within the workshop. The team recommended the BWP series trackless electric transfer cart solution, utilizing a battery-powered system to eliminate the need for external cables, avoid cluttered workshop wiring, and ensure stable power output and endurance, meeting the customer's needs for long-term continuous operation.
2. Customized communication regarding the tabletop and moving parts: The customer highlighted the core need for anti-slip and anti-collision features during workpiece transfer. Engineers specifically proposed a customized rubber pad tabletop solution to increase workpiece friction and cushion vibrations during transfer, protecting both the workpiece and the equipment. For smooth workshop floors, PU wheels were selected for the moving parts, offering wear resistance, quiet operation, and preventing scratches while ensuring stable equipment operation.
3. Safety and flexibility optimization communication: The customer's workshop experiences frequent personnel movement, placing extremely high demands on equipment safety. The team equipped the flatbed cart with an automatic stop device upon detecting a person or obstacle, enabling emergency braking to completely eliminate safety hazards. Furthermore, considering the complex workstation layout and frequent turning requirements of the customer's workshop, the steering system was optimized for flexible turning, easily navigating narrow workshop aisles and adapting to the customer's diverse transfer routes.
4. Detailed Requirements Confirmation: BEFANBY conducts a second confirmation of details such as equipment dimensions, protection level, and operation method for customers' specific working conditions, ensuring that every customized requirement is accurately implemented and creating a customized trackless material handling solution for each customer.
Technical Parameters:
Model: BWP
Quantity: 1 unit
Load Capacity: 15 tons
Workbench Dimensions: 3800*2500*550mm
Operating Speed: 0-15m/min
Customizable: Size/Color
Contact Us:
BEFANBY adheres to a customer-centric customization service philosophy. For customers in different industries and working conditions, we offer multi-dimensional customization services including load capacity, platform size, power supply, safety configuration, and moving parts. We create highly adaptable, stable, efficient, and safe industrial material handling solutions to help companies improve production efficiency and reduce operating costs. Welcome to contact us to learn more about customized solutions!
