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Customized Trackless Electric Flatbed Cart Solves Heavy Duty Handling Challenges In A 15Ton Workshop

October 15, 2025

Project Name: Customized Trackless Electric Flatbed Cart Solves Heavy Duty Handling Challenges in a 15Ton Workshop

 

Project Background: In a large wind power equipment manufacturing base, the main product—a 15-ton precision gearbox—is facing a transfer dilemma. Traditional handling equipment in the factory is unable to simultaneously complete "heavy-duty lateral movement" and "high-precision docking" in confined spaces. Therefore, the client found us through the BEFANBY website, wanting to customize a trackless electric flatbed cart that can turn flexibly.

 

Solution: During communication with the client, we learned that the factory layout is dense, with core passageways only 4 meters wide and multiple consecutive L-shaped right-angle bends. Previously, relying on overhead cranes for hoisting was risky due to swaying and inefficient; tracked flatbed carts, on the other hand, fixed workstations and could not meet the needs of flexible production. Furthermore, there is a 300mm height difference between the old and new production lines, making it difficult for traditional handling equipment to simultaneously complete "heavy-duty lateral movement" and "high-precision docking" in confined spaces. To address this, the BEFANBY technical team, through on-site simulation and dynamic modeling, ultimately determined a deeply customized solution for a flexible, turning trackless electric flatbed cart integrating "horizontal and vertical movement + power rotation + precise lifting."

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Technical Parameters:
Model: BWP
Quantity: 1 unit
Load Capacity: 15 tons
Workbench Dimensions: 5700*3400*750mm
Operating Speed: 0-15m/min
Customizable: Size/Color

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Customer Feedback:
After one month of trial operation, data showed:
Efficiency Improvement: Workpiece transfer efficiency increased by 40%. Previously requiring 3 people for hoisting, now only 1 person is needed for remote control operation.
Space Optimization: Eliminating the track system increased effective workshop space utilization by 20%.
Customer Evaluation: The workshop manager stated, "This flatbed cart not only solved the handling problem but also showed us the enormous potential of 'flexible customization' for heavy-duty equipment."

Contact Us:
BEFANBY provides customized consulting services, offering heavy-duty handling solutions from 1 to 100 tons for various complex working conditions. Welcome to contact us to learn about customized handling solutions!