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Customized Solution For A 2Ton Low Voltage Rail Powered Transfer Cart For Transferring Excess Coal

October 02, 2025

Project Background:
A US coal cleaning company encountered a unique challenge when searching for suitable material handling equipment for its excess coal cleaning operations at its railway station: it needed a device capable of efficiently and flexibly transporting and cleaning excess coal from trains on the tracks. This device had to be equipped with low-voltage rail power, capable of turning, a dual-drive system, and a tipping function to facilitate the cleaning and transfer of excess coal.

Therefore, the client contacted BEFANBY, hoping to customize a rail powered transfer cart to meet these requirements, ultimately achieving more efficient and environmentally friendly excess coal cleaning operations from trains.

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Solution:
After the client contacted BEFANBY, BEFANBY's technical team immediately conducted a detailed communication and analysis of the client's needs. The BEFANBY team first visited the actual working environment with the client's engineers, including the railway station's track layout and the special requirements of the cleaning area. The client clearly stated that they wanted the rail powered transfer cart to operate stably under low-voltage power and to be able to turn to adapt to the complex track design within the station. To address this, we provided our client with a preliminary design scheme incorporating low-voltage rail power supply, a dual-drive system, and flexible turning and tipping mechanisms. The client also required the 2-ton rail powered transfer cart to have a tipping function, and desired that the tipping mechanism could precisely control the tilting angle of the remaining coal while ensuring operational safety. BEFANBY's technical team further refined this detail in the design, adding an automatic control system to ensure a stable and precise tipping process.

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Technical Parameters:
Model: KPD
Quantity: 1 unit
Load Capacity: 2 tons
Workbench Dimensions: 4000*2700*650mm
Operating Speed: 0-15m/min
Customizable: Size/Color

 

Client Feedback:
During use, the client reported that the 2-ton rail powered transfer cart performed excellently, particularly in the precise operation of the turning and tipping mechanisms, significantly improving work efficiency. The low-voltage rail power supply system made the equipment more stable during long-term operation, with energy consumption far lower than traditional systems. Furthermore, the dual-drive system provided sufficient power support, ensuring smooth operation of the rail powered transfer cart on complex tracks. The client stated that the customized collaboration with BEFANBY was very smooth, and the professionalism and flexibility of BEFANBY's technical team enabled them to implement the optimal solution in a short time.

Contact Us:
Through close collaboration with our client, BEFANBY successfully customized a 2-ton low-voltage rail powered transfer cart suitable for cleaning remaining coal from trains. Through precise needs analysis, professional design solutions, and high-quality customized manufacturing, we have provided our clients with a high-performance, safe, environmentally friendly, and energy-saving electric flatbed cart, helping them achieve more efficient production and a better operational experience in coal cleaning operations. For customized material handling solutions, please contact us!